The Yeti

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Alan H
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Joined: Fri Aug 05, 2011 6:38 am
Location: Wombwell, Republic of South Yorkshire

Re: The Yeti

Post by Alan H »

Engine partly stripped and clutch off. Centre nut finger tight and locking washer not tabbed over so it looks like the previous 'mechanic' may have been ok at playing with hiself......possibly.
Starter clutch is the later type and wouldn't grip until I'd washed the borg warner bit in thinners to get all the oil out of it - possibly fully synthetic? Anyway it seems ok now and will be getting good old 20w50 mineral oil in when remantled.
Now to get the barrels off and do the diesel trick with the crank again.
Proof that four strokes are over complicated
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Alan H
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Joined: Fri Aug 05, 2011 6:38 am
Location: Wombwell, Republic of South Yorkshire

Re: The Yeti

Post by Alan H »

Dieseled the crank several times and it seemed ok with 'nice' big and small ends and no movement on the crank anywhere, so we'll carry on.

A couple of weeks later.........

All extra bits stripped off the engine and started to clean the (very dirty) cases with all sorts of crap shifting chemicals with limited success as I didn't want to split the cases.
However, it wasn't going to be good enough without proper cleaning, so I stripped the gubbins out and split the cases. Gearbox and selectors seem ok but there's a bit of movement on the crank bearings. (Bugger!!!)
It looks like Chris Applebee will be doing another one then (Double bugger!!!)
Dirty bottom!
Dirty bottom!
Proof that four strokes are over complicated
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Alan H
Posts: 12110
Joined: Fri Aug 05, 2011 6:38 am
Location: Wombwell, Republic of South Yorkshire

Re: The Yeti

Post by Alan H »

Back from Baz's today with the engine - 'all' I have to do now is .......everything else.
Hope to get the engine in the frame this weekend (if the weather holds) then 2 x 550s to get back together.
It'll be brill to have a gold J back on the road, last time was in about 1976 when I had my original 1972 GT550 - http://www.kettleclinic.co.uk/kcforum/v ... 8078#p8078 details there.
Lets hope we have a nice summer so we can get out on the bikes and annoy a few polar bears........

The original 550 'back in the day' with the CB72 I refused to P/X for a tenner!!!........
Bought 26.8.72 with the CB72 I refused to p/x!
Bought 26.8.72 with the CB72 I refused to p/x!
1st 550.jpg
1st 550.jpg (4.37 KiB) Viewed 642 times
550 without fairing.jpg
550 without fairing.jpg (27.8 KiB) Viewed 642 times
As it 'progressed'.....
As it 'progressed'.....
Proof that four strokes are over complicated
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Alan H
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Joined: Fri Aug 05, 2011 6:38 am
Location: Wombwell, Republic of South Yorkshire

Re: The Yeti

Post by Alan H »

And regressed. :roll:
550 2.JPG
Oh yes, that was the 'bird' back in about 1970 when I was 'about' 19 with a race tuned Ariel Arrow that used to upset YDS3 yams at the time. :lol:
Proof that four strokes are over complicated
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Alan H
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Joined: Fri Aug 05, 2011 6:38 am
Location: Wombwell, Republic of South Yorkshire

Re: The Yeti

Post by Alan H »

The mucky - and as it turned out, not very well - engine went on holiday to Uncle Baz's and had a new crank fitted and all the crap cleaning off and finally got remantled into the J.
Engine in.jpg
Of course the barrels need reboring, but I have a set of + 0.5mm pistons that can go in. Barrels being media blasted and the head is ready.
Head.jpg
Proof that four strokes are over complicated
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PaulD738
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Joined: Thu Sep 25, 2014 6:57 pm
Location: Warrington Cheshire

Re: The Yeti

Post by PaulD738 »

Looking good Al 8-)
They're rubbish them Jap bikes lad they won't last five minutes! you want to get yourself a nice Royal Enfield!
A quote from my old dad 8-)

I started out with nothing and I’ve got most of it left!
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Alan H
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Joined: Fri Aug 05, 2011 6:38 am
Location: Wombwell, Republic of South Yorkshire

Re: The Yeti

Post by Alan H »

I don't think I'll reuse the solenoid that came off!! :shock:
Solenoid.jpg
Last edited by Alan H on Sun Apr 26, 2020 7:26 am, edited 1 time in total.
Proof that four strokes are over complicated
barney01
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Joined: Wed Sep 26, 2012 7:33 pm
Location: Prestatyn.Wales

Re: The Yeti

Post by barney01 »

All coming together :D if that solenoid is used make sure you are insured and stand well back! :lol:
NO SMOKE .......NO POKE
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itsnotateapot
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Joined: Thu Feb 16, 2012 10:09 pm
Location: Sheffield, South Yorkshire

Re: The Yeti

Post by itsnotateapot »

Is it running yet. :shock:
SUZUKI GT750 L 8-)
SUZUKI T500 M 8-)
SUZUKI GT185 K 8-)
Suzuki T500 Cobra 8-) 8-)
Suzuki GTS 500 Hybrid.
Suzuki RG250.
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PaulD738
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Joined: Thu Sep 25, 2014 6:57 pm
Location: Warrington Cheshire

Re: The Yeti

Post by PaulD738 »

itsnotateapot wrote:Is it running yet. :shock:
Now where have I heard that before? :tw
They're rubbish them Jap bikes lad they won't last five minutes! you want to get yourself a nice Royal Enfield!
A quote from my old dad 8-)

I started out with nothing and I’ve got most of it left!
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