Kick starter not returning

Post your Kettle problems here and cures
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canaletto5
Posts: 5228
Joined: Tue Jul 23, 2013 8:43 pm
Location: Derbyshire

Re: Kick starter not returning

Post by canaletto5 »

crazy4557 wrote:Oh dear, I'm coming to the conclusion that I'm going to have to tear the whole thing down again and take it back to the builder. I was so close to being finished but now back to square 2 I suppose :cry:
Unless you can live with just the electric leg. The only thing that would bother me is what else hasn't been done properly.
crazy4557
Posts: 550
Joined: Sat Dec 07, 2013 1:24 pm
Location: Lymington, Hampshire

Re: Kick starter not returning

Post by crazy4557 »

It's my third engine from this guy, other two were OK so hopefully this will be good to go when kick start mechanism rebuilt.
1976 GT550A in black
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yeadon_m
Posts: 7401
Joined: Sat Jan 02, 2010 7:10 am
Location: Canterbury Kent

Re: Kick starter not returning

Post by yeadon_m »

Crazy,
Try popping the clutch cover on, not forgetting the thrust washer on the kickstart shaft. That presses the shaft to where it needs to sit.
3-4 bolts to hold the cover on flat against the crankcase and test your tensioned kickstarter again.
Mine sounds like yours and I nearly opened it up again, I hadn't even installed the motor, but its been fine.
Cheers,
Mike
blackhat400
Posts: 22
Joined: Fri Jul 03, 2020 9:13 pm

Re: Kick starter not returning

Post by blackhat400 »

Just done this after my crank rebuild,, what i noticed also is the casing has to be on [ with the thrust washer] to engauge the ratchet,, thot summat was wrong, as trying to turn engine without outer casing on, it dosn"t engauge the rachet , :|
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